The best decision for processing of secondary polymers!

The present equipment is a proprietary "POLIMECH" which is based on 20 years of experience in the processing of secondary polymeric materials by our company. The crushers POLIMECH implemented a number of design features such as:

• Thanks block housings with screw mechanism ensures quick access to the filter screen and rotor blades (can be dispensed by a single brow-century)
• Housing with protective labyrinths and water cooling, protects the bearing from dirt and overheating during operation, allow you to work 24 hours a day.
• Efficient design of rotors (oblique cut, cut la stochkin tail) and the correct sharpening of knives, to ensure vayut-maximum performance and save energy
• High degree of equipment (pneumatic, hopper Nako-Pytel, unloading auger, a device for sharpening but-ments for adjustment of blades)
• Mills in the catalog you can see in the work of visiting our production.

POLIMECH company has in stock a huge range of different crushers for secondary polymers. In our mills use different types of rotors such as, "cascade", "dovetail", "cutting-type".

Performance Most of our shredders satisfy customers (from 200 to 1200 kg / h).

The advantages of our crushers:

• Easy installation knives;
• Enclosures outrigger bearings;
• Pre-washing of raw materials by crushing;
• Provided for overload protection;
• The design of the crusher tough and reliable;
• High-strength materials used in the manufacture;

Shredders - grinding equipment designed for crushing overall woode-ly, waste plastic, rubber, textile, paper.

Schroeder single-rotor for crushing hard-hydration band krupnogaba recyclable waste such as large bars, gates, oploi, wood waste, by-walled passages and bars made of polymeric materials to a size suitable for further processing. Once-measures of fractions determined by the diameter of holes in the grate beneath the roto-rum shredder.

Polymeric raw materials or waste polymeric materials by hand or with the help of the conveyor belt coming into the shredder. Getting with the pusher on the rotating rotor, load-mine raw materials undergo further refinement.

Schroeder twin-rotor designed for pre-grinding rubber plёnoch-tion, sheet materials, waste plastic, textile, paper, PET bottles to a size at-fit for further grinding.

Schroeder chetyrehrotorny for pre-crushing of thin cramps HN, tape, sheet materials, bottle boxes, thin-walled packaging, presso-en PET bottles, wood waste, food industry waste, waste light pro-thinking to a size suitable for further use.

Prepared polymeric raw materials or waste polymeric materials by hand or with soup Pomo-belt received in the shredder. Getting on the rotating rotor, downloadable sy-Riez subjected to further refinement.

Benefits:

• High performance;
• Easy to install, operate and maintain;
• Lessons bearing units;
• Shredding of bulky waste;
• Reversing device;
• Knives of high-strength steel;
• High reliability and durability of the operating units;

Productivity: from 500 to 1000 kg / h

Examples of shredders knives on our company:

Extruder - equipment to obtain a uniform melt-chennogo from shredding or agglomerated raw materials and further through an extrusion bursting holo-count to impart a specific shape (strands), followed by cutting into pellets.

The extruder can use different kinds of materials, including high and low density polyethylene, polystyrene, polypropylene, polyvinyl chloride, polycarbonate and ABS plastic.

Extruders of our company are designed for the processing of these types of raw materials like LDPE, HDPE, PP, PA, ABS, PS and foamed polystyrene.

The advantages of single-screw extruders:

• Dialers pipe;
• Floating auger carbide electrodes;
• Simple electronic controls;
• Cost-effective to maintain. Only Russian-ponents complexes;
• The compact dimensions of the device.

Advantages of conical screw extruders:

• Processing of raw materials with low bulk density;
• High performance.

Our company also has a presence in this unit as "PET granulation line." This line consists of a pre-dryer flakes (vacuum reactor), which is connected directly to the single-screw extruder. Dehumidifier by vacuum and heat eliminates flakes from impurities, moisture and disinfect them. Further material passes under vacuum to an extruder. In the extruder by vacuum degassing residues of impurities are extracted.

After extrusion, the material is additionally treated using a filter of the extruder head. The output is a high quality melt from which the strands are formed, by means of which turn into strand cutting the desired size granules.

The technical advantages of the granulation line PET:

• Minimum energy consumption due to the shortened length of the extruder, and the small amount of energy to heat the raw material;
• Permissible high humidity raw materials at the entrance to 1%;
• Recycling of PET raw materials with minimal loss of quality;
• Filtration of the melt;
• A high quality and viscosity of the raw material.

Dispensers Polimech device for dispensing feedstock into an extruder feed zone. The working body of the dispenser is a screw. Frequency transformation Vatel-allows you to adjust the feed rate of the material in a wide range of values. The DVR use of a separate supply of raw materials to the extruder feed makes convenient and reliable operation line. Certain materials (such as "fluff") extruded possible only with special metering device.

Available are several types of feeders:

• Hinged
• Side

Side feeders are divided into several types according to processed raw material:

• For film materials
• For the "fluff"
• For pellets
• and others

Strand cutting - devices for strand pellets by mechanical de-ment strand into pellets of a given size. The device is equipped with a cutter, designed and manufactured by Polimech, it ensures a long service life and increased VRE-name between sharpening. The design of the mechanical part of the granulator is simple and reliable is not demanding to use and maintain. In the production of the granulator is used only Xia components manufactured in Russia.

Cutting at the extruder head - a separate class of equipment used for the formation of pellets from the polymer melt. In contrast to the widespread fragmentation strand granulators milling type, this unit is a cooling process and cutting pellets occurs simultaneously.

This approach allows us to get rid of inconvenient operations zavodke strands in the cooling bath, the recovery strands after their termination, the installation of strands in the pelletizer.

With such a setup in my line you will be able to process brittle materials and compositions of processing which are not available to you previously.

Palletizer designed for sealing all kinds of film and woven polymer wastes (Polypropylene, LDPE, HDPE, PS and others) to a state suitable for subsequent granulation, extrusion, injection molding.

Thanks to efficient processing process you get a well-flowing, high bulk density product with minimal energy consumption with high performance.

Encapsulation process occurs with minimum thermal load on the material forming the capsule of any of plastics takes place at temperatures below the melting point by frictional heat point.

Benefits:

• The continuity of the production process, can be integrated into the process line
• No short-life components
• The output of good bulk capsules, regardless of the degree of professional qualification
• Fully no material overheating (thermal degradation)
• When the humidity of the starting material to 10% efficiency is not reduced
• Low power consumption
• Unloading continuous feed, automatically without the unloading devices
• Easy and low maintenance costs

Ruggedized palletizer

Palletizer is an innovative development of our company. Compared with the usual performance of his design significantly enhanced.

One of the most significant changes is the use of wear-resistant steel HARDOX Sweden production. This special steel used in the construction of the matrix (removable pad) and the pad on the working surface of the rollers.

Just palletizer reinforced frame, used gearbox with a great resource. The bearing assembly applied bearings western production (for example, SKF or FAG firms).

The electrical part is made on components manufactured by leading world producers ("ABB», «Schneider Electric»).

Filters melt - equipment for separation from the secondary melt inclusions and contaminants to produce pure granules at the outlet of the extruder.

Our company produces plunger filters which are divided into single-channel and two-channel filters. There are also filters with continuous operation, which allows to obtain high performance line output.

Advantages of this type of filter is a high melt filtration zone.

The automated process reduces the number of staff. If necessary, clean the filter indicator will inform you about this.

Polimech Company produces a wide range of simple specific and not specific equipment intended for operation in the production lines for the processing of second polymeric raw material and work as part of other production lines.

Among other standard equipment items such as:

• Baths cooling strands
• Stands for strand
• Rolling platforms
• and other

Our company also produces accessories for the equipment of our proizvodsta and other manufacturers.

• Production of standard sets of knives in the mills, shredders, agglomerators own production or customer's drawings of high-strength steels (9XC, 6HV2S, HARDOX).
• Production of milling cutters for the strand granulators own production or customer's drawings.
• Production of factional bars on all models of grinders and shredders according to customer drawings. Any form of cell diameter of 4 mm.
• Production of screws and screw-couples of any configuration and complexity of the diameter of 70-180 mm.
• Heating spirals, control cabinets and other consumables.